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Preparing Electronic Files

  • As technology continues to change, so does our workflow. The information below and on subsequent pages is intended for people preparing electronic files to be run on our pre-press system. Friesens believes it is very important to maintain an ongoing dialogue with our customers regarding our expectations. It is essential to have a clear understanding of our expectations so that your files will be free of problems and additional charges.
  • With increasingly complex digital designs it becomes not only beneficial but very necessary to plan ahead. Reading through this on-line documentation, discussing the job with our customer service representative (CSR) and submitting a sample disk for testing in our workflow are all steps to take when preparing your electronic files for print.
    New software, fonts and techniques all demand scrutiny. Electronic files that work on your equipment may not work on ours. For this reason we suggest sending us test files using the same layout, font and image formats that you intend to use to create your final layouts. These files will be processed through our system and checked for any compatibility problems at no charge to you.Contact one of our CSRs to schedule a test.
  • Crop Marks Bleeds Panels Panels Fold or Gutter

    (Click labels for more information.)

    A : When the file is created as one page, the corner trim marks need not be put in place as the default crop marks will be adequate.
    B : Any and all items touching the edge of the panels should bleed .125", except text. Any element (including text) that will not bleed, should remain .25" inside of trim.
    C : When the endsheet is folded, the result is four panels. Endsheet panels are always the same size as the pages in the book.
    D : Endsheets do not need any space between panels, they are simply folded before being put into the book.
    Keep these guidelines in mind when creating electronic files for print:
    • Set your electronic document (page) size to the final trim size of your book.
    • Be sure to include any and all blank pages needed to make your electronic file accurate.
    • Spreads should be created by placing single pages side by side. This way a picture that should bleed from one page to another across the gutter can be placed as a single image, leaving no chance for misalignment.
    • Master pages are an excellent way to ensure consistency throughout your file. Page numbers, headers and footers are just some of the element types you should put on your master pages.
    • Using style sheets will save time and ensure consistency throughout the text in your files. Style sheets allow you to adjust a text attribute to a style that will apply throughout the layout file.
    • Always keep a list of ALL fonts used in ALL files. This includes layouts and drawing programs such as QuarkXPress and Illustrator.
    • Any objects that come within .25" of the trim should extend .125" past to allow for bleed needed for trimming of your book.
    • Rotating scanned images in a layout program increases the complexity of those files when being output. Remember to rotate scanned images in Photoshop or Illustrator instead of a layout program.
    • Avoid reversing (white) fine serif or script fonts smaller than 12 points out of a coloured background. The font becomes hard to read in the final printed piece and may fill in on press.
    • Avoid resizing scanned images in the layout application. Resizing of images alters the effective resolution of a scan. (See Scanning section)
  • While job accuracy is foremost in our minds, we realize that we may have to alter cover, dustjacket and endsheet files to meet our printing and binding requirements. Our goal is to receive files that would need no alterations whatsoever. This requires the creator of the files to be familiar with our specifications.
    The following sections cover topics such as marks, bleeds, wraparounds, etc. as they pertain to Friesens guidelines. They also contain suggestions to help make the transition from electronic files to finished book easier. Please pay special attention to the positioning of the panels for each of the cover, dustjacket and endsheet setup illustrations.
    To simplify this process we recommend that you contact us for a layout diagram of the appropriate component. This can be done by:
    1. Going to www.friesens.com/mybooks and using the imposition tool. If you are not a registered user of My Books please contact your sales representative or CSR.
    2. Contacting your sales representative or CSR who will e-mail a PDF file of the requested layouts.
    Note: Electronic files supplied should have a document size that matches the trimmed cover.
    • An endsheet is essentially the same size as a double page spread. If the page size is 8.5"x11" then the endsheet would be 17"x11".
      Crop Marks Bleeds Panels Panels Fold or Gutter

      (Click labels for more information.)

      A : When the file is created as one page, the corner trim marks need not be put in place as the default crop marks will be adequate.
      B : Any and all items touching the edge of the panels should bleed .125", except text. Any element (including text) that will not bleed, should remain .25" inside of trim.
      C : When the endsheet is folded, the result is four panels. Endsheet panels are always the same size as the pages in the book.
      D : Endsheets do not need any space between panels, they are simply folded before being put into the book.
    • The soft cover is set up similar to the endsheet. Instead of the gutter on the endsheet, the soft cover has a spine that needs to be defined. Inside soft cover and outside soft cover will have the same setup.
      Crop Marks Bleeds Panels Panels Fold or Gutter

      (Click labels for more information.)

      A : The marks should be .25 pt and specified as registration. The default corner marks of the application can be used for the trim marks of the cover. The spine marks will have to be added. They should only start .125" from the edge of the cover. However, since most applications do not print an object unless it touches the page, a line extending from the top of the cover to the bottom can be used. It will then be necessary to cover the line with a white box so it will not appear on the page, but .125" from the edge of the cover, outward.
      B : All elements touching the trim should bleed the full .125" and if not, should remain .25" from the trim. Text should also remain .25" inside of trim.
      C : The panel sizes on a soft cover are the same as the page size for the text.
      D : Text usually reads from top to bottom so if your design is intended to be different, please make note of this so that our operators are aware of the change. Be aware of the glue strip that is needed on the inside of the soft cover. The book block is glued to the cover along the spine. Glue is also applied .25" outward from the spine so any element that needs to be seen should be further than .25" from the spine. Be sure however to bleed any other elements to the spine (the glue strip will be handled at the imposition stage).
    • Impositions of hard covers are relative to the size of the board, instead of to the trim size of the book. The board serves as a stiffener for the cover. If the book has a dustjacket, the hard cover often consists only of a foil stamp.
      Crop Marks Wraparound Wraparound Panel Sizes Panel Sizes Gutter Gutter Spine

      (Click labels for more information.)

      A : Trim marks will be put in automatically by the application. Any other marks need to be added. These include wraparound marks, gutter marks and spine marks. The size of the file should include the wraparound, panels, gutter and spine.
      B : The wraparound is always .625” and is used instead of the normal .125" bleed. It should wrap around the board and extend far enough to cover all the inside edges, in preparation for the endsheet. The endsheet should overlap these edges. All objects (except the text) that touch the wraparound should bleed .625"(or if 120 point board or larger the wraparound should bleed .6875"). Because the wraparound is there as a bleed, it is not necessary to bleed beyond the edge of the file.
      C : The panel size is the size of the board which will stiffen the cover. The height is always the trimmed size (page size) plus .25", ensuring that the cover will be slightly larger than the book, top and bottom. The panel width is the book width minus .1875". This distance, once the gutter is figured in, will extend the cover past the book on the opening edge. To centre elements on the panel, use the panel size plus about half the gutter as a reference.
      D : The place where the cover bends is the gutter. It is always .375" wide for covers with a spine smaller than 1" and .4375" for covers with a 1" spine or larger. If the book has a board in the spine, make the gutter .5". (Note – any text or elements that bleed into the gutter will result in undesirable distortion.)
      E : As with the other covers, it is preferable that elements on the spine maintain a slight space between them and the spine edge.
    • The dustjacket contains extra panels which help accommodate images and/or background colours when wrapped around the cover of a book.
      Crop Marks Flaps Flaps Wraparound Wraparound Panels Panels Spine Bleed

      (Click labels for more information.)

      A : The trim marks should be the default marks of the application. The flap, spine and spine centre marks need to be added. The file size should contain the flap, wraparound, panels and spine.
      B : The flap is the part of the dustjacket that gets folded into the book. It is usually 3.5" or 4" wide. This can vary as per book size, stock size and design preference. If you would like to have a flap that is outside of that range, talk to your Friesens Customer Service Representative.
      C : The wraparound on the dustjacket is a bleed area used for objects that touch the edges of the panels on the flap side. Objects should bleed through this area to the flap. The wraparound is usually .25" to .5". The bleed on the panel may be required to extend just around the bend of the board. Alternatively, it may extend all the way around and onto the flap, far enough so that the book block overlaps the image when the book is closed.
      D : The height of the panels is the same as the board in the hard cover (trimmed book block plus .25"). The jacket will be the same size top to bottom as the hard cover. The width of the panel is the combined distance of the board and the gutter for the hard cover.
      E : As with the other covers, it is preferable that elements on the spine maintain a slight space between them and the spine edge.
      F : .125" bleed is required. Elements should extend .125" past trim or remain .25" inside of trim.
  • It is important that your files are named in an understandable and logical manner. We prefer you use page numbers or chapter numbers in your file names when organizing your files. The use of acronyms is also acceptable. Some of the acronyms we use at Friesens are:
    • OFC - Outside Front Cover
    • IFC - Inside Front Cover
    • OBC - Outside Back Cover
    • IBC - Inside Back Cover
    • ES - EndSheet
    • DJ - DustJacket
    • HC - Hard Cover
    • SC - Soft Cover
    • Prelims - Preliminary pages
    Some special characters that should not be used when naming electronic files are: ? " / \ < > * | :
    After proofs have been checked and you wish to supply corrected files please label them as "REVISED".
  • Friesens will assume responsibility only for ensuring that the trapping settings are correct for print. If you have any special trapping considerations or effects you wish to use, please make a note of them and inform your customer service representative.
    Trap
    Trapping is the process of adjusting colour objects that overlap, to account for misregistration on a printing press.
    Overprint
    Overprinting is defined as double printing or printing over an area that already has been printed.

    (The above image shows knockout images with minor mis-registration on the press.)
    Knockout
    When doing a knockout, the exact shape of an object in the foreground is cut out, leaving nothing printing in the background areas.
  • One of the important considerations in printing a book is the selection of fonts. While Friesens does have the complete Adobe Type 1 Font Library, we still require that all fonts be supplied when submitting your job to Friesens. Fonts, like software, come in versions; different versions of the same font may contain different kerning/tracking information. If the version used to output the files is different than the one used to create them, reflow becomes a possibility.
    It is highly recommended that only PostScript Type 1 fonts are used in the creation of your job.
    When a file is output to a PostScript device, whether it be a laser printer, imagesetter or platesetter, it is converted into PostScript. PostScript fonts are already written in the PostScript language and are easily understood. TrueType and Multiple Master fonts however need to be converted at the RIP and this can lead to errors and inability to output. Errors that are encountered at this late stage will almost always delay the delivery of the project.
      It is also recommended that the style palette found in most layout applications not be used. Select the bold or italic version of the font from within the font list rather than applying the bold or italic style. If the style palette is used it can cause unpredictable results, especially if the bold or italic font is not available.
      In some cases, such as when working in Windows, some font styles are not available in the font list even though the font is installed. In these cases, the bold or italic style can be used in order to obtain the desired effect.
  • Due to the nature of a Vector graphic, illustrations can consume large amounts of RIP time.
    Keep the following in mind when working on computer generated illustrations:
    • Create your illustrations at final size to simplify the creation of graduated tints and any trapping you might generate. Remember any re-sizing of artwork in the page layout software will re-size the graduated tint and trap.
    • Avoid placing large Hi-Res scans in your illustration files; integrate the scan and the artwork by placing them separately in the page layout program.
    • Avoid “Nesting” EPS files in illustrator programs. Copy and paste editable files instead of importing EPS files, using the Place Art command.
    • When generating graduated tints, use the Gradient command instead of the blend tool. (The opposite was true with the old PostScript level 1 RIPs only).
    • Strokes wider than 24 points should be converted to a closed path to minimize output errors.
    • Remember to keep a list of any and all fonts used in your illustration, because you will be asked to supply these fonts as well. You can use the “Convert to Paths” feature in your software in order to outline all text and then the fonts are no longer needed.
    Check your application’s User Guide for other tips on creating simpler documents.
  • Banding refers to the problem that can appear in gradient blends where there are visual separations between levels or percentages of colour causing bands or stripes. There are two main causes of banding. One is a limitation in PostScript Level 1 and 2 and the other is design.
    Versions (or Levels) 1 and 2 of PostScript are limited to 256 levels of gray or colour between 0% and 100%. In a gradation, these 256 levels can become distinct if spread over a large area or if the percentage difference between the colours used is slight. This type of banding is not as prevalent in PostScript Level 2 as it is in Level 1 where steps were taken to adjust gradations to optimize the way it was imaged. In PostScript Level 3, the problem has been addressed by the introduction of a thousand levels of gray. As such, as RIPs are upgraded, this cause of banding will be eliminated.
    The other problem that can cause banding is design technique. This in itself mostly refers to the manual creation of blends as part of special effects in drawing programs. These effects allow you to specify the number of steps used in creating a specialty gradation.
    Care should be taken when working on such projects to be aware of these issues. Software manuals are a good guide when using these effects as they will usually deal with this issue and present their explanation of blending effects. If you have further questions on this topic you can contact our technical support and/or arrange for a sample disk to be checked by Friesens for these problems.
  • The following options exist when printing with Friesens:
    • You scan and place Lo-Res FPO (for position only) images into your document and have Friesens perform all scanning and placing of the Hi-Res images.
    • Friesens scans all your images and provides you with Lo-Res OPI (automatic replacing Lo-Res file) images, which you then place into your document.
    • Acquire your own Hi-Res images, and edit, manipulate, and retouch them yourself before placing them in your layout.
    If you work with your own Hi-Res images, make sure you are ready to assume full responsibility. This includes system colour calibration, contrast and tonal range adjustments, dot gain compensation of final output and press, scanning resolution and clarity, sizing, and cropping.
    Even though you may feel confident in these areas, we recommend that you send at least a few samples for us to proof so that you are able to critique them more accurately.
    Following are a few suggestions on working with scanned images:
    • When resizing an image in a layout program be aware that resizing the image will affect the effective (or true) resolution. An image scanned at 300dpi and placed at 200% has an effective resolution of 150dpi (effective resolution is equal to the scanned resolution divided by resize percentage). When Friesens preflights your files, we will be looking at the effective resolution and not the resolution at which the image was scanned .
      • Grayscale and colour images
        200dpi minimum
        300dpi recommended
      • Bitmapped images
        600dpi minimum
        1000dpi recommended
      • FPO (for position only) images
        72 dpi for any line screen
    • To minimize file sizes, do not scan several items as one scan and then place and crop in the layout program. Perform all cropping and scaling of images while they are being scanned, not later. Make sure images are mounted straight on the scanner. If rotations are necessary, perform this function at scanning time, not in the page layout program.
    • Save all colour scans as CMYK not RGB. Be aware at all times that the on-screen appearance of images is not an exact representation of the printed result. Take great care in converting the RGB images to CMYK. (This step is called “colour separation”.)
    • Grayscale images should be adjusted for the correct highlight and shadow values. Images that will be printed on the sheetfed press should have highlight values of 2% and shadow values of 97%. Images that will be printed on the web press should have highlight values of 3% and shadow values of 90%.
  • Some guidelines that should be followed when defining and/or naming colours are:
    • Remove any unused colours from drawing and/or layout applications.
    • Names of colours should match exactly from layout to drawing to image manipulation applications. For instance, having a colour in QuarkXPress called "Pantone 186 CV" and another colour in Illustrator called "Pantone 186 CVC" will cause a problem. Because the names don't match exactly they are considered different colours. Please remember that this rule is also case sensitive.
    • When preparing electronic files for a multi-language job remember to specify any and all elements that change between languages as a "fifth" or spot colour.
  • Pantone has recently reconfigured its CMYK breakdowns for its Pantone colours to accommodate a more accurate dot in a Computer-To-Plate (CTP) workflow. Newer applications like InDesign 2.0, QuarkXPress 5.0, Illustrator 10 and Pagemaker 7.0 all come with the revised library. When Pantone revised their library many of the CMYK breakdowns changed and this change caused some colours to shift slightly. Customers are advised to be aware of the differences between the old Pantone library and the revised library and to account for that when creating electronic files.
  • The ability to use transparency in electronic files created for printing is something designers can appreciate. It gives them more options and flexibility when creating their designs. What it does to printers and pre-press houses is another story. Friesens recommends "flattening" any and all files, whether they are PDF 1.4, or Illustrator 10, to help ensure that there will be no problems matching the transparency effect on press. We also ask that you supply us another copy of the image that is not flattened in case some adjustments or corrections need to be made to the file. If you have any questions or concerns regarding your use of transparency please contact our Technical Support personnel at Friesens.
  • Once your job is complete and you have taken all necessary steps to minimize future delays and extra costs, you need to send to us four important items.
    • Full-size, marked-up, laser Hard Copy output from the final files.
    • Final disks with non-compressed layout, graphics and fonts.
    • Print-out list of content of all disks.
    • Note describing what system and software was used to generate the project.
    Note that data collection tools like that of Markzware’s FlightCheck Collect (www.markzware.com) will collect all necessary elements automatically for you. Quark’s “Collect for Output” feature does collect many of the elements, however, it does not collect the necessary elements used in nested files such as fonts used in the Illustrator files that are not used in the layout file.
    A high number of our customers supply their electronic files on a CD-ROM or Zip Disk. If you wish to supply files to us on some other medium please contact us to verify the availability of such a media device.
  • At Friesens, we are growing to meet your demand for digitally produced products. As the process becomes more complex, we are noticing a corresponding increase in problems with digitally supplied jobs. Many of our clients’ files require rework before being sent to final output. Bottlenecks are created, raising the cost of your projects.
    These problems may be summarized into five general categories:
    • Failure to send elements we require
    • Trim and bleed-related errors of page size
    • Specification of type using tools not meant for Hi-End output
    • Basic errors regarding colour definition
    • Lack of understanding of the production issues related to illustrations and scans.
    The following is a list of errors and omissions that contribute to bottlenecks.
    • bleeds not set to bleed 1/8 inch
    • embedded images in PageMaker
    • images with extra channels
    • incorrect page count
    • page size not set to final trim size
    • RGB images
    • INDEX colour images
    • JPEG, GIF, PICT images
    • scans generated at too low a resolution
    • renaming Friesens supplied Lo-Res FPO
    • layout files and/or fonts missing
    • missing images
    • non-printing items
    • partial PDF files supplied
    • readers’ spreads produced as one page
    • renaming images that have already been placed
    • incorrect trapping or colour setup
  • All original artwork and original files submitted by the customer will be returned to the customer upon completion of the job.
    All electronic files used in the production of your job will be archived for a period of seven years. We do not charge for this storage, but we do charge if you ask us to supply a copy of these files to you.
Carl R. Sams and Friesens... Images of the wild, brought alive on paper.
 
 
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